A leading international recycling company sought to optimize its scrap wire processing line, aiming to enhance copper recovery purity while reducing operational costs. To address this, our engineering team designed a fully customized twin-shaft shredder, specifically configured for high-volume wire shredding. The machine integrates hardened SKD-11 alloy blades (heat-treated to HRC 60+ durability) and a modular structure for easy maintenance, ensuring uninterrupted processing of diverse wire types—from automotive cables to electronic wiring .
Technology & Innovation Highlights
The shredder employs a low-speed, high-torque dual-shaft system that tears wires through intermeshing blades, achieving precise cutting without excessive dust or heat generation. Advanced automation features include:
- PLC Control System: Enables automatic speed adjustment, overload reversal, and real-time monitoring to prevent jams and extend blade life .
- Custom Blade Configuration: Optimized blade thickness, claw geometry, and spacing to maximize wire shearing efficiency and minimize metal loss .
- Eco-friendly Operation: Sealed design with noise reduction and dust containment, meeting international environmental standards .
Results & Client Benefits
Why Global Partners Choose Us?
We engineer solutions, not just machines—every shredder is built to turn waste into value.
Explore how our shredders drive sustainability in recycling:
