Zhengzhou, Henan, China – June 21, 2025 – Katas, a forward-thinking scrap processor based in Iloilo Province, Philippines, has significantly enhanced its recycling efficiency and profitability by deploying the Henan Kaidi Machinery Equipment Co., Ltd. Small-Scale Copper Wire Granulation System. This compact, integrated solution automates the separation of high-purity copper from plastic insulation in end-of-life cables.
Previously, Katas relied on manual stripping or less efficient methods to process scrap wire. This approach was labor-intensive, slow, and often yielded inconsistent copper purity while generating mixed plastic waste. Finding a cost-effective, automated solution suitable for their operational scale was crucial for improving margins and environmental compliance.
The Solution: Compact Granulation with Water Separation
Henan Kaidi Machinery Equipment Co., Ltd. provided the ideal answer: a fully integrated small-scale copper wire granulator. The system operates seamlessly:
1. Feeding: Scrap copper wire is continuously fed into the machine via an automated conveyor.
2. Granulation: Powerful cutting mechanisms within the granulator precisely shred the wire into small copper and plastic granules.
3. Core Innovation - Water Separation: The granulated mix enters a specialized separation bed. Here, utilizing controlled water flow, the system capitalizes on the natural difference in density between copper and plastic.
4. Pure Outputs: Heavy copper granules sink and are collected as high-purity "copper rice" (99%+ purity). Light plastic particles (PVC/PE) float and are separately discharged. A closed-loop water recycling system minimizes water consumption.
5. Ready for Market: Both separated materials – clean copper granules and plastic flakes – are now high-value commodities ready for direct resale.
The implementation has delivered clear benefits for Katas:
Dramatically Increased Throughput: Processing capacity surged to 300kg/hour, enabling handling of larger volumes.
Superior Material Quality: Copper purity consistently exceeds 99%, commanding premium market prices. Plastic output is cleaner and more marketable.
Reduced Operating Costs: Significant savings on labor costs and minimized waste disposal expenses.
Enhanced Sustainability: Elimination of burning or chemical processes, coupled with efficient water recycling, ensures an environmentally responsible operation.
Improved Profitability: Higher yield of pure copper and saleable plastic directly boosts the bottom line.
The success at Katas demonstrates how Henan Kaidi Machinery Equipment Co., Ltd.'s compact, efficient, and eco-friendly granulation technology makes advanced copper recovery accessible and profitable for smaller-scale recyclers worldwide.
About Henan Kaidi Machinery Equipment Co., Ltd.:
Henan Kaidi Machinery Equipment Co., Ltd. is a leading innovator in recycling machinery, specializing in efficient and environmentally sustainable solutions for processing various scrap materials, including cables, wires, and electronic waste. We focus on delivering robust, user-friendly technology that maximizes resource recovery and profitability for our clients.
For more information on the Small-Scale Copper Wire Granulation System, contact:
